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XRay Component Counter Automatic Code Scan Label Printing for SMD Reel

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XRay Component Counter Automatic Code Scan Label Printing for SMD Reel

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Brand Name :	WELLMAN
Model Number :	XC-01
Certification :	CE, FDA
Payment Terms :	T/T

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XRay Component Counter Automatic Code Scan Label Printing for SMD Reel

Wellman SMT X-Ray Component Counter XC-01

Advanced X-ray reel counter with 17" super definition FPD supporting MES/ERP/WMS integration for industrial automation.

Key Advantages

80kV sealed X-ray tube: Long service life and maintenance-free operation
17-inch super definition digital FPD: High-resolution imaging for precise component counting
Ultra-fast counting: Finishes counting four 7-inch reels or one 15-inch 380mm reel in less than 10 seconds
Automated functions: Supports simultaneous code scanning counting and label printing
Smart Mode Operation: No need to switch between single and multi-reel modes
Advanced Tracking Capability: Work order number function with counting record query and statistics
Large Load Capacity: Supports reels/trays up to 17" (430mm), including moisture barrier bags
AI Deep Learning Algorithm: Free continuous updates and MES/ERP/WMS compatibility

Technical Specifications

X-ray Source

Type	Integrated, microfocus
Max tube voltage	80kV
Max tube current	700μA
Focal spot size	30μm

Flat Panel Detector

Type	Super definition digital FPD
Effective area	430mm × 430mm
Pixel size	139μm
Resolution	3072 × 3072

Reel/Tray Counting

Max size	17" (430mm)
Max thickness	88mm
Min parts size	01005
Speed	7-10s
Accuracy	01005 ≥ 99.98%, 0201 & above ≥ 99.99%

Equipment

Dimensions	1000mm (L) × 1300mm (W) × 1820mm (H)
Weight	580kg
Power supply	AC110-220V 50/60HZ
Max power	800W
Industrial PC	I7 CPU, 16G RAM, 256G SSD+4T HDD
Displayer	24" HDMI LCD

Safety Features

Radiation leakage	No leakage, international standard: ≤1μSv/h
Back door safety interlock	Automatic X-ray power off when door opens
Anti-pinch protection	Safety light curtain covers entire drawer
Emergency stop	Front-mounted emergency power off button

Performance Metrics

Reel Size	Parts Size	Quantity	Accuracy	Speed
7" (180mm)	01005	40000	99.98%	9-10s
7" (180mm)	0201	20000	99.99%	8-9s
7" (180mm)	0402	10000	99.99%	7-8s
7" (180mm)	0603	5000	99.99%	7-8s
10" (254mm)	1206	5000	99.99%	7-8s
15" (380mm)	1206	10000	99.99%	7-8s

AI Deep Learning Technology

Our counting software utilizes powerful artificial intelligence that automatically identifies components without manual algorithm binding. The system learns from counted component data including:

Aspect ratio analysis
Slope analysis between components
Image deformation tracking
Component corner angle measurement

As the system processes an increasing number of components, counting accuracy continues to improve, and the technology can easily adapt to similar components or larger trays.

AI deep learning algorithm visualization showing component analysis and pattern recognition

Cloud Database Integration

Every X-ray counter connects to our cloud database for automatic data and image uploads, with continuous algorithm optimization by engineers.

The system's counting accuracy approaches 100% over time, with expanding component type coverage. When encountering new components, the system leverages existing database knowledge for immediate high-efficiency processing.

Cloud database system diagram showing data synchronization and updates

Sample Images

X-ray counter sample image showing high-resolution component detection

Working Principle

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