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Cloud Based Intelligent X Ray Counting System with Real Time Algorithm Update

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SHENZHEN WEIMING PHOTOELECTRIC CO.,LTD.

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Cloud Based Intelligent X Ray Counting System with Real Time Algorithm Update

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Brand Name :	WELLMAN
Model Number :	XC - 01
Certification :	CE , FDA , ISO9001
Payment Terms :	T/T

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Cloud Based Intelligent X Ray Counting System with Real Time Algorithm Update

Cloud Based Intelligent X-Ray Counting System with Real Time Algorithm Update

Working Principle

Key Advantages

80kV sealed X‑ray tube, long life, maintenance‑free
17” ultra‑high‑definition digital flat panel detector
Ultra‑fast: <10s for 4×7” or 1×15” reels
Supports up to 17” reels / trays with moisture barrier bags
Free lifelong AI algorithm updates; MES / ERP / WMS compatible
Auto code scanning + counting + label printing in one step
No single/multi reel mode switching
Work order & counting record management

Speed and Accuracy Performance

Reel Size	Parts Size	Quantity	Accuracy	Speed
7" (180mm)	01005	40000	99.98%	9-10s
7" (180mm)	0201	20000	99.99%	8-9s
7" (180mm)	0402	10000	99.99%	7-8s
7" (180mm)	0603	5000	99.99%	7-8s
10" (254mm)	1206	5000	99.99%	7-8s
15" (380mm)	1206	10000	99.99%	7-8s

Equipment Specifications

X-ray Source

Type	Closed, microfocus
Max Tube Voltage	80kV
Max Tube Current	700μA
Focal Spot Size	30μm

Flat Panel Detector

Pixel Size	139μm
Resolution	3072 * 3072
Effective Area	430mm * 430mm
Type	Super definition digital FPD

Reel/Tray Counting

Max Size	17" (430mm)
Max Thickness	88mm
Min Parts Size	01005
Speed	7-10s
Accuracy	01005 ≥ 99.98%, 0201 & above ≥ 99.99%

Equipment

Dimensions	1000mm (L) * 1300mm (W) * 1820mm (H)
Weight	500kg
Power Supply	AC110-220V 50/60HZ
Max Power	800W
Industrial PC	I7 CPU, 16G RAM, 256G SSD+4T HDD
Display	24" HDMI LCD

Additional Functions

Auto Code Scanning	Barcode and QR code
Label Printing	Automatic printing when user takes out a reel
Counting Record	Inquiry by time range, work order number
Management System Connection	MES, ERP, WMS and other Systems
Mode Switching	No need to switch single/multi reel mode
Work Order No.	Yes

Safety Features

Radiation Leakage	No leakage
Emergency Stop	Front-mounted emergency stop button for immediate power cutoff
Back Door Safety Interlock	X-ray tube powers off immediately when back door opens; prevents X-ray activation when open
Anti-pinch	Safety light curtain covers entire drawer; stops immediately when obstruction detected

AI Deep Learning Algorithm

Our counting software uses a powerful artificial intelligence deep learning algorithm. No need to bind components to algorithm, we use AI to automatically identify components and automatically apply algorithm.

The algorithm can learn the counted component data, such as:

Aspect ratio
The angle of each corner of the component
Slope between components from inside to outside
Deformation of component images from the inside to the outside

AI deep learning algorithm visualization showing component analysis and pattern recognition

Cloud Database Integration

All Wellman X-ray counters are compatible with our cloud database system. Machine data and images automatically upload to the cloud, devices seamlessly retrieve the latest database updates.

Our engineers continuously refine algorithms based on collected data from all machines, regular algorithm updates pushed to the database for customer use.

Cloud database integration diagram showing data flow between machines and cloud servers

Sample Images

Sample X-ray image showing component counting accuracy

Close-up X-ray image of electronic components on reel

X-ray scanning result display with component count verification

Multiple component types visualized through X-ray technology

High-resolution X-ray image demonstrating counting precision

Final sample image showing comprehensive component analysis results

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