Our Advantages
1. Support max 17” (430mm) reel or tray with a moisture barrier bag.
2. Permanently updated AI deep learning algorithm for free, support connecting MES, ERP, WMS, and other management systems.
3. 80kV closed type X-ray tube, longer lifetime, maintenance-free.
4. 17” Super definition digital flat panel detector (FPD).
5. Automatically scan codes and count at the same time, and then print the corresponding label when user takes out a reel.
6. No need to switch single/multi reel mode, automatically print the label when users count one reel.
7. Support work order number function and counting record query & statistics.
8. Ultrafast counting, four 7” reels or one 15” (380mm) reel needs less than 10s.
Equipment Parameters
| X-ray source | Type | Integrated, microfocus |
| Max tube voltage | 80kV |
| Max tube current | 700μA |
| Focal spot size | 30μm |
| Flat panel detector | Type | Super definition digital FPD |
| Effective area | 430mm*430mm |
| Pixel size | 139μm |
| Resolution | 3072*3072 |
| Reel/tray counting | Max size | 17” (430mm) |
| Max thickness | 88mm |
| Min parts size | 01005 |
| Speed | 7-10s |
| Accuracy | 01005 ≥ 99.98%, 0201 & above ≥ 99.99% |
| Equipment | Dimensions | 1000mm (L) * 1300mm (W) * 1820mm (H) |
| Weight | 580kg |
| Power supply | AC110-220V 50/60HZ |
| Max power | 800W |
| Industrial PC | I7 CPU, 16G RAM, 256G SSD+4T HDD |
| Displayer | 24” HDMI LCD |
| Other functions | Auto code scanning | Barcode and QR code. |
| Label printing | print the corresponding label when user takes out a reel. |
| Counting record | Inquiry by time range, work order number. |
| Management system connection | MES, ERP, WMS etc. |
| Mode switching | No need to switch single/multi reel mode |
| Work order no. | Support work order number recording |
| Safety | Radiation leakage | No leakage, international standard: ≤1μSv/h. |
| Back door safety interlock | Once users open the back door, X-ray tube will power off immediately. When the back door is open, users can’t turn on the X-ray. |
| Anti-pinch | Safety light curtain covers the whole drawer, the drawer will stop immediately when something enters. |
| Emergency stop | In front of the operation position, press to power off. |
Speed and Accuracy
Till now, the counting time and accuracy of various sizes of reels as below. It will be faster and more accurate as our algorithm updates.
| Reel size | Parts size | Quantity | Accuracy | Speed |
| 7” (180mm) | 01005 | 40000 | 99.98% | 9-10s |
| 7” (180mm) | 0201 | 20000 | 99.99% | 8-9s |
| 7” (180mm) | 0402 | 10000 | 99.99% | 7-8s |
| 7” (180mm) | 0603 | 5000 | 99.99% | 7-8s |
| 10” (254mm) | 1206 | 5000 | 99.99% | 7-8s |
| 15” (380mm) | 1206 | 10000 | 99.99% | 7-8s |
Working Principle
Artificial intelligence deep learning algorithm
Our counting software adopts a powerful artificial intelligence deep learning algorithm. There is no need to bind components to the algorithm; instead, we use AI to automatically identify components and apply the algorithm automatically. The algorithm can learn the counted component data, including:
1. Aspect ratio
2. The angle of each corner of the component;
3. Slope between components from inside to outside;
4. Deformation of component images from the inside to the outside, etc.
As the number of components counting increases, the results become more and more accurate. When we need to count similar components, or larger trays, we can easily handle it.
Cloud database
Every Wellman X-ray counter is capable of connecting to our cloud database. The machine’s data and images will be uploaded to the cloud, and the machine will automatically download the most up-to-date database. Our engineers also optimize the algorithm in the background based on the images and data collected by each machine, and regularly update the optimized algorithm to the database for customers.
Over time, the accuracy of counting will be closer to 100%, and the coverage of component types will become wider and wider. When a machine counts a new kind of component, if the data of this kind of component is stored in our database, our software can directly call the data, which brings users higher efficiency, accuracy and coverage
Sample images
