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Fully Automatic X Ray Reel Counter With AI High Precision Long Service Life

SHENZHEN WEIMING PHOTOELECTRIC CO.,LTD.
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    Buy cheap Fully Automatic X Ray Reel Counter With AI High Precision Long Service Life from wholesalers
     
    Buy cheap Fully Automatic X Ray Reel Counter With AI High Precision Long Service Life from wholesalers
    • Buy cheap Fully Automatic X Ray Reel Counter With AI High Precision Long Service Life from wholesalers

    Fully Automatic X Ray Reel Counter With AI High Precision Long Service Life

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    Brand Name : Wellman
    Model Number : IL-1000
    Certification : CE/FDA
    Payment Terms : T/T
    Delivery Time : 45 days
    • Product Details
    • Company Profile

    Fully Automatic X Ray Reel Counter With AI High Precision Long Service Life

    Automatic X-ray Reel Counter
    Working Principle
    Automatic X-ray reel counter working principle diagram Automatic X-ray reel counter schematic diagram
    Our Advantages
    • 80kV X-ray tube with extended lifetime and maintenance-free operation
    • Super definition 17" digital flat panel detector (FPD)
    • Ultrafast counting with top speed of 12 seconds per reel
    • Supports maximum 17" (430mm) reel or tray with moisture barrier bags
    • Permanently updated AI deep learning algorithm with free updates
    • Integration with MES, ERP, WMS and other management systems
    • Manual mode for special cases (small quantities, overweight/oversize reels, packaged reels)
    • AGV docking support for fully automated counting process
    • Work order number functionality with counting record query & statistics
    Hardware Parameters
    X-ray Source
    TypeMicrofocus
    Max tube voltage80kV
    Max tube current700μA
    Focal spot size30μm
    Flat Panel Detector
    TypeSuper definition digital FPD
    Effective area430mm * 430mm
    Pixel size139μm
    Resolution3072 * 3072
    Reel/Tray Counting
    Max sizeAuto mode 15" (380mm), manual mode 17" (430mm)
    Max thicknessAuto mode 50mm, Manual mode 80mm
    Min parts size01005
    Speed12-15s
    Accuracy01005 ≥ 99.98%, 0201 & above ≥ 99.99%
    Media typeReel materials, tray materials with moisture-proof bag
    Equipment Specifications
    Dimensions2700mm (L) * 1400mm (W) * 1900mm (H)
    Weight3000kg
    Power supplyAC110-220V 50/60HZ
    Max power4800W
    Industrial PCI7 CPU, 16G RAM, 256G SSD+4T HDD
    Displayer24" HDMI LCD
    Management system connectionMES, ERP, etc.
    Workflow
    LoadingAutomatic manipulator loading for 7 to 15 inch reels
    Max loading quantity200 reels (7" with 8mm thickness)
    Barcode scanningSupports barcode and QR code scanning
    Reel transferAutomatic belt transfer system
    LabellingAutomatic label printing and application with data upload
    UnloadingAutomatic manipulator unloading to reel vehicle
    Safety Features
    Radiation leakageNo leakage (≤1μSv/h, international standard)
    Back door safety interlockX-ray tube powers off immediately when door opens
    Emergency stopFront-mounted emergency stop button
    Speed and Accuracy
    Reel sizeParts sizeQuantityAccuracySpeed
    7" (180mm)010051000099.98%12-13s
    7" (180mm)02011000099.99%11-12s
    7" (180mm)04021000099.99%11-12s
    7" (180mm)0603500099.99%10-11s
    10" (254mm)1206500099.99%10-11s
    15" (380mm)12061000099.99%11-12s
    Artificial Intelligence Deep Learning Algorithm
    Our counting software utilizes a powerful AI deep learning algorithm that automatically identifies components without manual binding. The algorithm learns from counted component data including:
    • Aspect ratio
    • Corner angles of each component
    • Slope between components from inside to outside
    • Image deformation patterns from inside to outside
    Counting accuracy improves with increased usage. The system easily handles similar components or larger trays as the algorithm evolves.
    AI deep learning algorithm visualization
    Cloud Database
    Every Wellman X-ray counter connects to our cloud database. Machine data and images upload to the cloud while automatically downloading the latest database updates. Our engineers optimize algorithms based on collected data and regularly update customer systems.
    Cloud database architecture diagram
    Over time, counting accuracy approaches 100% with expanding component type coverage. When encountering new components, the system leverages existing database matches for higher efficiency and accuracy.
    Sample Images
    Sample image of X-ray reel counter in operation Sample image of reel counting interface Sample image of component detection Sample image of counting results display Sample image of reel handling mechanism Sample image of system control panel
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